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Technicians that complete the IPS Hydraulic training course are able to competently,
- Read hydraulics schematics and understand the symbols used and their function
- Use appropriate fault finding techniques to determine the nature of a hydraulics fault - flow, pressure, directional, actuator or machine related
- Assemble and test typical industrial hydraulics circuits that make use of standard and complex hydraulic components
- Install or adjust hydraulic flow control valves to ensure correct actuator speed
- Install and adjust hydraulic pressure control valves to meet the correct operating requirements of the system
- Correctly set the control function of a variable displacement pump.
Competency example:
For a hydraulic system, technicians will know why there is difference in pressure between the setting of the main system relief valve and the settings of other pressure controls fitted elsewhere in the hydraulic circuit
Hydraulics training Course content:
1) HYDRAULIC PRINCIPLES
a) Introduction to concepts applied to hydraulic liquids, force, energy, mechanical advantage, Pascal’s theorem and Bernoulli’s theorem.
b) Properties of hydraulic fluid
2) BASIC HYDRAULIC COMPONENTS
a) CETOP symbols and interpretation
b) Pump types, characteristics, operating pressures, selection and use
c) Pressure control valves
d) Flow control valves
e) Directional control valves
f) Accumulators, reservoirs, filters and filtration
g) Hydraulic cylinders
3) BASIC HYDRAULIC SYSTEMS AND CIRCUITS
a) Control of Pressure
i) Pressure relief
ii) Remote control
iii) Loading and unloading
b) Control of Flow
i) Meter in control
ii) Meter out control
iii) Bleed off control
c) Control of Direction
i) Valve types, ports, positions
ii) Non-return valves
4) PRACTICAL HYDRAULIC CIRCUITS AND APPLICATIONS
a) Cylinder extend, retract and stop
b) Regenerative circuits
c) Sequencing circuits
d) Counterbalance circuits
e) Cylinder extension speed control
5) TROUBLE SHOOTING PROCEDURES
a) Diagnosis of faults on both systems and components
Hydraulics Training Course Practical Exercises
Function & operation of pressure controls, flow controls, directional controls, accumulators and actuators (linear & rotary).
Adjusting and setting both flow and pressure controls to meet system load requirements
Fault Location & Diagnosis – component (flow, pressure or direction)
Hydraulics Schematics – ISO1219, CETOP, study & interpretation
ASSEMBLING AND TESTING HYDRAULICS CIRCUITS
Regenerative, counterbalance, sequencing, pressure reducing, and meter-in, meter-out, hi-lo, check valves (including pilot operated), Pumps – fixed displacement, variable displacement
Work is undertaken on individual hydraulic components and systems using several hydraulics training rigs assembled with standard industrial components ensuring realistic and relevant tasks. SEE THE COURSE DATES FOR THIS COURSE - COURSE DATES
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Begins: 03/09/2010
Duration: 1 day
Cost: £250 + VAT
* * *Begins: 07/09/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 13/09/2010
Duration: 4 days
Cost: £465 + VAT
* * *Begins: 15/09/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 21/09/2010
Duration: 3 days
Cost: £465 + VAT
* * *Begins: 23/09/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 29/09/2010
Duration: 2 days
Cost: £440 + VAT
* * *Begins: 04/10/2010
Duration: 1 day
Cost: £245 + VAT
* * *Begins: 05/10/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 05/10/2010
Duration: 2 days
Cost: £275 plus VAT plus registration £46.60
* * *Begins: 07/10/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 12/10/2010
Duration: 1 day
Cost: £215 + VAT
* * *Begins: 12/10/2010
Duration: 3 days
Cost: £645 + VAT
* * *Begins: 13/10/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 25/10/2010
Duration: 5 days
Cost: £1100 + VAT
* * *Begins: 29/10/2010
Duration: 1 day
Cost: £250 + VAT
* * *Begins: 02/11/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 02/11/2010
Duration: 4 days
Cost: £475 + VAT
* * *Begins: 02/11/2010
Duration: 3 days
Cost: £645 + VAT
* * *Begins: 03/11/2010
Duration: 2 days
Cost: £425 + VAT
* * *Begins: 09/11/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 16/11/2010
Duration: 4 days
Cost: £425 + VAT
* * *Begins: 16/11/2010
Duration: 3 days
Cost: £645 + VAT
* * *Begins: 17/11/2010
Duration: 1 day
Cost: £95 + VAT
* * *Begins: 17/11/2010
Duration: 3 days
Cost: £660 + VAT
* * *Begins: 17/11/2010
Duration: 2 days
Cost: £430 + VAT
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